Power Aero Suites

Job Costing & Profitability for Aviation Maintenance & Parts Operations

Capture costs where work happens on one platform, from hangar and warehouse to the ledger.

Whether you run heavy checks, overhaul components, or broker parts, you need a clear picture of what each job really costs as it unfolds, not months later. Power Aero Suites links time, parts, repairs, and overhead to each work order or project, then ties revenue and postings to the same record. Result: real-time margins, fewer surprises, better pricing.

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Feature Highlights

  • Labor: Technicians log time at task or work-order level (manual or scan). Rates can vary by cert/shift/contract; postings flow to WIP
  • Parts: Issues record PN/MPN, serial/lot, and cost (avg/lot/specific); consigned lines retain consignor cost for clean broker margin.
  • Overhead: Configure burden (e.g., per labor hour or by job type) so indirects allocate consistently during posting. Predetermined overhead rates are standard practice (e.g., overhead ÷ labor hours → rate).

Because job costing shares one data model with inventory and GL, finance sees WIP grow as work progresses and can forecast cost-to-complete without spreadsheets.

  • Create estimates/budgets (labor hours, parts, externals) from history, OEM guidance, or quote values.
  • Track actual vs estimate as tasks close; highlight variances and drill to steps, techs, or parts.
  • Use the feedback loop to refine future estimates and pricing.

For longer jobs, forecast Estimate at Completion (EAC) using earned-value style methods (e.g., EAC = AC + (BAC − EV) / (CPI×SPI) or EAC = BAC / CPI) to stay ahead of overruns.

  • Tie quotes → invoices → receipts to each job to compute actual revenue vs total cost; view gross margin by job, customer, fleet, or program.
  • For exchanges/cores, track deposits, repair cost, final settlement, and consignor/commission splits for true net profit; the exchange model (serviceable out, core back) is standard in aviation parts.
  • When a quote is accepted, its estimate becomes the job baseline; actuals update the margin forecast as work accrues.
  • On completion, costs relieve WIP to COGS (or capitalize per your rules); shipments/invoices post revenue and taxes to the GL WIP→COGS flows are conventional accounting for production/maintenance.
  • Drill from P&L lines to the originating issue, timecard, receipt, or invoice—no re-keying.
  • Cost to Complete (CTC/EAC): forecast remaining cost based on spend and labor progress.
  • Gross Margin by Job: estimate vs actual; rank by customer or program.
  • Budget vs Actual: hours, parts, overhead variances with drill-downs.
  • Cost by Fleet/Program: aggregate across tails/contracts.
  • Resource Utilization: productive vs available hours to spot under/over-utilization.
  • TAT context for MRO: watch turnaround alongside cost drivers; TAT remains a marquee metric for maintenance profitability.

Exports to Excel and BI are supported for deeper analysis.

Responsible Language & Limits

Power Aero Suites captures and organizes costs and revenues and supports forecasting; it does not guarantee compliance or interpret standards. Overhead rates and revenue recognition policies are yours to configure; results depend on accurate data entry and process adherence.

From task clock-ins and parts issues to invoices and margin, one aviation ERP platform, one audit trail.

Single Source, Single License, No Third Party Apps Required, Operate from Anywhere

Powering Efficiency Across the Aviation Supply Chain